We have one hacksaw machine which cuts the raw material ranging sizes upto 12 inches. Also seven bandsaw machine which cuts the raw material ranging sizes to 7'', 12'', 14'', 16'' (inches) accordingly
One way to control costs, speed up production schedules, and improve accountability is to take advantage of machinery
Shree Viratra metal capabilities. Turning, boring is performed by experienced professionals using the finest equipment.
Rough machining rings, bars, blocks, hubs, and step-down shafts to near net shapes, your machining time is significantly reduced. Plus, rough machined parts weigh less and cost less to transportation, so you pay only for the part you ordered, not for the portion that is machined away.
Shree Viratra metal machining capabilities save you purchasing, transit and expediting time, as well as additional transportation and vendor mark-up costs. Keeping your job under one roof allows you to find out the up- to- the- minute status of your order with one call. Finish machining services are also available, send us your drawing for a quick and accurate quote.
Preliminary material segments are cut off in required length by hacksaw - and band saws. In preparation for forging, the preliminary segments must be heated up to an temperature of 1200°C. Forging is the process by which metal is heated and is shaped by plastic deformation by suitably applying compressive force. Usually the compressive force is in the form of hammer blows using a power hammer or a press. Accordingly the raw material changed to Circles, Block, Flat, Ring etc. as per the requirement of the customer.
Physical inspection of raw material
Chemical check up of raw material
Ultrasonic diagnosis of raw material
Normalising of sophisticated raw material
Furnace temperature vigilance during preheating & forging
Transferring the forge product in MICA PIT
Ultrasonic scanning of the normalized product
Normalising of forged product
Hardness testing of normalized product
Tensile test of normalized product
Micro struture testing as per customer's requirement
Stamping of our trade mark on the product
Sawing of product as per customer's requirement
Colouring and painting
Ultrasonic testing facility
Chemical testing facility
Tensile testing facility
Hardness testing facility
Directional Strength: The forging process produces directional alignment (grain flow) for important directional properties of strength, ductility and resistance to impact and fatigue.
Impact Strength: Through proper grain flow orientation; the forging Process can develop the maximum impact strength and fatigue resistance. Possible in a metal.
Structural Integrity: As is well known, a forging’s structural reliability is Exceptional compared to other metalworking processes. There are no Internal gas pockets or voids that may cause unexpected failure underconditions of high stress or impact.
Conclusion: Forging is not the least expensive method but it is the best.
When looking for hubs, axles, spindles and similar, don't be fooled by low
Pricing that may indicate an inferior method of manufacturing.